The Rapid Rise of Chinese Electric Vehicles in Europe: Challenges and Implications

The Rapid Rise of Chinese Electric Vehicles in Europe: Challenges and Implications

Analysis of the European Commission’s Anti-Subsidy Investigation and its Impact on the Global Electric Vehicle Market

In recent years, China has become a major player in the global electric vehicle (EV) market. With an astounding increase of domestic production of EVs, the Chinese Original Equipment Manufacturers (OEMs) are looking forward to exporting their vehicles and are targeting Europe among other global markets like Mexico. This trend is leading to growing concerns from both the European carmakers and the governments alike since the Chinese EV market shares are growing, with serious competitiveness in the price of their vehicles.

In less than two years, China’s market share in the European electric car market has more than doubled. The first seven months of 2023 saw Chinese automakers sell almost as many electric cars in Europe as they did throughout 2022. The EV market is accelerating at an unprecedented rate for all OEMs, and the Chinese OEMs in particular.

China’s share of the European car market has surged from 0.1% in 2019 to 2.8% in the first seven months of 2023. Specifically, the market for pure battery electric cars has risen from 0.5% in 2019 to 3.9% in 2021. In 2023, Chinese manufacturers claimed 8.2% of the European electric car market, selling 86,000 battery electric cars.

China brings serious competitors to the market, including BYD, SAIC, and Geely, among others. BYD, backed by American investor Warren Buffett, stands as one of the largest electric car makers globally, and expected to rank number one this year ahead of Tesla in total vehicle sales. These giants are joined by several electric-only startups, such as Nio and Xpeng, competing for a share of the growing global EV market.

Earlier this year in September, the European Commission launched an anti-subsidy investigation into Chinese EVs. This investigation was launched in response to concerns that Chinese EV makers are receiving unfair subsidies from the Chinese government, which in turn allows them to sell their vehicles at artificially low prices in the EU.

The investigation is still ongoing, and the Commission is expected to make a decision by early 2024. If the Commission finds that Chinese EVs are subject to dumping in the EU market, it could impose tariffs on these vehicles, which would make them more expensive and give European EV makers an advantage, or at least help them recover competitiveness. Ultimately, this could help boost the European EV industry and create jobs in the sector.

However, imposing tariffs on Chinese EVs could also lead to higher prices for consumers and businesses. This could slow down demand for EVs and the transition to clean energy transportation accordingly.

The Risk of the Chinese Government’s Retaliation and the Impact for European OEMs in China

The Chinese government has responded vehemently to the European Union’s anti-subsidy investigation on Chinese EVs, accusing the EU of engaging in protectionist measures. Furthermore, China has issued threats of retaliation if the EU goes ahead with imposing tariffs on Chinese EVs. These threats present a series of options for the Chinese government, including the possibility of:

·        Imposing Tariffs on European Goods: One retaliatory measure at China’s disposal is to place tariffs on European products, affecting a wide range of industries.

·        Restricting Market Access for European Companies: China could tighten regulations or add restrictions that hinder European businesses’ access to the Chinese market, making it harder for them to operate and expand.

·        Initiating Anti-Dumping/Subsidy Investigations into European Products: Anti-dumping investigations could be launched against European goods, potentially leading to additional tariffs and trade barriers.

The ramifications of a potential Chinese retaliation could be harmful to European automakers operating in China. The European Union is a crucial export market for Chinese automakers, while China represents the largest sales market for several European automakers.

European automakers have a notable presence in the Chinese light vehicle market, accounting for about 20% of the market share. Leading the European contingent are German OEMs such as Volkswagen (10%), BMW (3%), and Mercedes (3%), with a combined market share of 16%. Groups representing French brands, Renault-Nissan-Mitsubishi Alliance and Stellantis, hold respectively 3.5% and 4% of the market share. As a result, German automakers are more vulnerable to potential Chinese retaliation.

Conversely, Germany’s automotive industry has expressed concerns about potential risks stemming from the investigation. VDA (The German Association of the Automotive Industry) highlights the importance of free, fair, and rule-based trade for both exports and imports from third countries. They stress the need to consider the quantifiable damage and community interests while acknowledging the potential backlash from China.

French authorities support the investigation, with French Europe Minister Laurence Boone emphasizing the need to protect their market from imported EVs that could threaten European companies. Similarly, French Finance Minister Bruno Le Maire has welcomed the probe to ensure fair international trade rules, safeguard Europe’s competitiveness, and protect its economic interests.

While this situation may seem like a contest against Beijing, collateral damages can impact not only the situation of German OEMs, but also other European industries with trade relations and a footprint in China. The possibility of a “boomerang effect” could affect Germany at a larger scale given its substantial investments and exposure to the Chinese market.

It is evident that this anti-subsidy investigation alone may not be sufficient to address the broader challenges related to the competitiveness of the European automotive landscape. Policymakers in Brussels and Berlin must work to create favorable framework conditions that support the transformation of the industry.

The Complexity of China’s Electric Vehicle Industry

China’s EV industry is a multifaceted phenomenon, distinct from other export sectors like solar panels, and its ascent is driven by a combination of factors, not solely reliant on subsidies. As early as 2001, the Chinese government engaged policies promoting battery systems, with a particular focus on the automotive industry. China doesn’t produce crude oil, and its relative lack of history in internal combustion engines were promoting the investigation into alternative energies and technologies.  From 2008 onwards, EV promotion assumed a central role in China’s economic policies giving the country an edge with a fully integrated vertical for battery production and specific expertise in chemistries.

Estimates reveal substantial state support, with subsidies and tax incentives amounting to over 200 billion RMB (approximately $29 billion) allocated to the EV industry between 2009 and 2022. Beyond these financial incentives, public procurement practices favor the adoption of EVs for local public transportation, complemented by incentives extended to consumers. These incentives, for instance, encompass EV license plate fee waivers, a coveted benefit, particularly in densely populated Chinese cities, and other purchase subsidies.

One can only recognize the pivotal role played by China’s innovative private sector and its entrepreneurial dynamism in propelling the EV industry forward. In 2022, China became the world’s largest EV market, representing 60% share of global EV sales. This rapid growth is further underscored by China’s contribution of approximately 35% to the total global electric car exports last year.

This has benefitted both Chinese and foreign OEMs with vehicle production in China. For instance, Tesla is estimated to have accounted for 49% of electric vehicle exports from China between January 2021 and March 2022. These developments occurred in contrast to earlier years when European, particularly German, automakers focused on selling internal combustion engine (ICE) cars to China. The technology shift rebalanced the technology advantage that foreign OEMs had over their Chinese competitors. Competitiveness appears to be less about technology, rather, more about pricing and vehicle content.

Consequently, the dynamics have shifted. Volkswagen trails Chinese OEMs with a modest 3.7% share of electric car sales in China, including hybrids. This comes as European OEMs are now facing the same growing number of made-in-China EVs in global markets.

MSRP comparison, EU vs. CN, in Euro

The European Union perceives Chinese EVs as being affordable while the gap with European models is even more pronounced in China. An illustrative example is the entry-level Volkswagen ID.3 with a 57.3 kWh battery. The entry price in Europe is €40,000 Euros, inclusive of value-added tax (VAT). In China, the same vehicle is priced around €20,000, benefiting from VAT exemptions for battery electric vehicles. As an additional reflection of these challenges, VW initiated a marketing campaign, effectively enabling customers to get an ID.3 for as little as €17,000, less than half the price of the same model in the EU.

*VAT included in EU prices, VAT for BEV exempted in China, Sources: Ducker Carlisle, OEM websites

The most obvious reasons why EV prices are lower in China are a result of:

·        Government incentives in China

·        Local competition by OEMs driving down the prices

·        Lower production costs

·        10% VAT exempted in China

Effectiveness of Tariffs and Alternative Solutions

Europe should be careful as imposing tariffs to remedy the challenge posed by subsidized Chinese EVs may have serious side effects. Anti-dumping duties may appear as a logical response to the situation if confirmed, experience shows limited results.

Tariffs may temporarily ensure a level pricing field for European OEMs, it comes as an increased cost for European consumer while additional taxes on emissions and weight are applied to ICE vehicles. This may ultimately keep some European buyers permanently away from the new car market.

Crucially, the tariff approach raises questions concerning EVs produced in China by Western OEMs then imported to Europe. Inevitably, these vehicles would also fall under the umbrella of tariffs, with negative repercussions on European companies. A prime example includes Tesla’s Model 3 and the Renault Spring.

Moreover, one can assume that China would not let EU anti-dumping duties unanswered. In the context of trade defense mechanisms, this tit-for-tat scenario compels Europe to contemplate its own stance in the realm of clean energy vehicles. This would ultimately hurt French and German OEMs with production in China creating a risk for all European investments in and exposure to China.

History may only repeat itself. Approximately a decade ago, Brussels initiated anti-dumping and anti-subsidy measures targeting the import of Chinese solar panels and telecommunications equipment. China’s managed to put EU members against each other forcing the Commission to abandon its campaign against Beijing in 2013.

Tariffs present limitations, but other alternative and more effective policy measure exist. A paramount approach would involve creating an environment in the EU that is conducive to production and research and development (R&D). The problem is most European countries precipitated into incentivizing consumers to promote EVs without ensuring the industry had the capacity and the capability to supply the market. A late reaction is more difficult to manage now consumers are cornered with EV adoption. Another avenue of opportunity lies in the potential for increased investment by Chinese OEMs and suppliers within Europe, dedicated to local EV production. Notably, leading battery companies, including CATL, EVE, and Sunwoda, have already established new facilities in Europe. Recent speculation also indicates that companies like BYD and SAIC may set up production facilities within Europe to cater to the EU market. An illustrative example of this cooperative spirit is seen in a recent meeting between France’s President Emmanuel Macron and a Chinese lobby group. During this interaction, President Macron expressed France’s willingness to subsidize EVs that are locally manufactured, prioritizing homegrown production over overseas manufacturers supported by French taxpayers’ funds.

The evolving landscape of international trade and competition in the electric vehicle industry underscores the complexity of the situation and the need for nuanced policy responses.

Ducker Carlisle’s decades of automotive consulting experience and comprehensive expertise in auto and light truck manufacturing, electrification, aftersales, and parts benchmarking help automotive clients secure an advantage in a shifting global market. Learn more here.

Article Prepared By:

Leonard Ling, Senior Analyst – Automotive Knowledge Manager

Bertrand Rakoto, Director – Global Automotive Practice Leader

Abey Abraham, Principal

The Electric Vehicle Charging Connector Conundrum: A Quest for Standardization in North America

The Electric Vehicle Charging Connector Conundrum: A Quest for Standardization in North America

The electric vehicle (EV) industry is characterized by an abundance of charging connector standards including J1772, CCS1, CCS2, CHAdeMO, Mennekes, GB/T, and NACS. However, recent agreements between Tesla, Fisker, Ford, GM, Hyundai, Lucid, Mercedes-Benz, Nissan, Polestar, Rivian, Volvo, and SAE have reignited the debate on adopting a single standard. These brands will rely on the Tesla-developed NACS for both AC and DC charging in North America.

It’s worth noting that the current charging landscape in the USA EV public charging network consists of approximately 53,000 stations and 140,000 connectors. Additionally, the satisfaction from users is dropping according to JD Power. ChargePoint has around 18,000 stations in the USA, followed by Electrify America with roughly 5,000 stations, Blink with around 4,000 stations, and EVgo with 850 stations. Tesla operates about 1,800 stations with 17,000 connectors. Additionally, there are approximately 9,000 stations shared among hotels and franchises like Starbucks, Dunkin’, and McDonald’s. These stations often support multiple standards such as J1772, CCS1, even sometimes CHAdeMO. It requires users to have adapters and subscriptions to different networks for recharging. This adds to the challenge in terms of finding available and working charging spots while the number of stations increases at a slower pace than the number of BEVs sold each year.

(Source: Ducker Carlisle, svetolk/iStock/Getty Images Plus)

Tesla’s Game-Changing Influence on American Standards

The Biden administration has committed to investing $7.5 billion in charging infrastructure by 2030, aiming to deploy 500,000 connectors across the American road network. It’s crucial to recognize that charging time is one of the main barriers to the widespread adoption of Battery Electric Vehicles (BEVs). Consequently, it leads to range anxiety and creates a focus on charging and increased range (therefore, the weight and the cost of BEVs). Most automakers are joining Tesla and Volkswagen (through Electrify America) in the race to establish a denser charging network. In June this year, BMW, GM, Honda, Hyundai, Kia, Mercedes-Benz, and Stellantis have created a joint venture to launch a new public charging network in North America. This is essential as several independent networks face criticism regarding their speed, operational status, and compatibility.

Among existing charging networks, Tesla has managed to develop a more reliable solution, and the most satisfying to users, attracting the attention of GM and Ford in the first place. These two automakers were also first to announce their intention to adopt the NACS by 2025. It follows Tesla’s decision to open its network to its competitors. Fisker, Lucid, Mercedes-Benz, Nissan, Polestar, Rivian, Volvo also announced that they will adopt the NACS standard. But it doesn’t mean the market will abandon the widely used J1772 and CCS standards in the long term. First, the current plug-in EVs in operation are not all based on NACS. And second, to make NACS a long-term standard for North America would require the adherence of all OEMs.

Tesla’s Network and the Role of the US Government

In the electrification realm, strength lies in numbers and funding. Tesla requires the support of its competitors through opening its network to other brands to access a portion of the $7.5 billion investment from the US administration. In that battle for funding, the adoption of NACS as the main standard for most OEMs is a key victory for Tesla. It means Tesla’s network will be more easily opened to owners of other BEV brands. It is essential as taxpayer money must not be disproportionately allocated in favor of one brand over another.

As a result, Tesla opened its supercharger network to other brands. However, it’s limited to those with Magic Dock (as of now) and to V1 versions. Payments are processed through the Tesla app. This facilitates opening the Tesla network as its connectors don’t provide an interface for payment. In the meantime, it’s very unlikely that OEMs will provide Tesla with some access to their vehicles to trace and invoice customers accordingly. The limitation to certain Tesla superchargers also prevents from overcrowding as waiting times at strategic locations are long and the number of connectors can be insufficient.

A Global Standard for Connectors

The electrification of vehicles necessitates significant progress in addressing four main challenges simultaneously being technology, materials (quantity and cost), infrastructure, and energy. Technology remains the primary challenge. Innovative solutions are necessary to mitigate cost increases compared to ICE vehicles. Chemistries such as lithium iron phosphate (LFP) could alleviate some of these challenges, but they come with a significant drawback in terms of range. Toyota’s recent announcement of new battery generations capable of achieving ranges of 745 miles by the end of the decade, and later up to 900 miles, has generated anticipation in the industry (source: https://www.autonews.com/mobility-report/toyota-future-ev-plans-include-batteries-900-mile-range). However, the realization of such technologies at the prototype stage for potential industrialization remains at an early stage in engineering and we are years away from industrial production. Cost and availability issues will remain on both material and energy perspectives. Technology will ease the pain on materials while utility companies work on solving the energy issues. In the meantime, BEV adoption relies strongly on the infrastructure. One connector standard could definitely help grow networks and compatibility, but consumers are still waiting for the hockey stick growth that’s expected in terms of number of charging stations. While it’s possible that Tesla’s North American Charging Standard (NACS) could gain prominence in North America, there remain diverse charging standards worldwide. In Europe, the CCS standard is utilized for rapid DC charging, mirroring North America’s approach. The European CCS system combines the Type 2 connector with two DC quick charge pins, reminiscent of North America’s J1772 connector. Conversely, China relies exclusively on the GB/T plug for its charging ports. Due to the extensive deployment of charging stations that have been made so far, it’s uncertain whether a unified charging standard can be achieved across major EV markets in the near future.

North America CCS Type 2 port on Mustang Mach-E (DC/AC merged)

Tesla NACS port on Tesla Model 3 (DC/AC merged)  

Europe CCS Type 2 port on Tesla Model 3 (DC/AC merged)

China GB/T charging ports on Tesla Model 3 (left: AC; right: DC)

Ducker Carlisle’s decades of automotive consulting experience and comprehensive expertise in auto and light truck manufacturing, electrification, aftersales, and parts benchmarking help automotive clients secure an advantage in a shifting global market. Learn more here.

Article Prepared By:

Leonard Ling, Senior Analyst – Automotive Knowledge Manager

Bertrand Rakoto, Director – Global Automotive Practice Leader

UAW Threats Strike Amid Contract Expiration on September 14th

UAW Threats Strike Amid Contract Expiration on September 14th

The bargaining between the UAW and OEMs is making progress, but not sufficiently to exclude the risks of a strike.

Negotiations between the UAW and the Detroit OEMs are not progressing as expected. Shawn Fain, the union’s President, intends to make it clear that the UAW now has its ducks in a row, and is ready to fight for pay raise and benefits. Shawn Fain will stand firm on his positions, and has stated that he is not afraid to go for a strike simultaneously with all 3 Detroit automakers, if necessary. In the meantime, OEMs are caught between high materials, labor, and energy costs on one hand, and accelerated investments for electrification on the other hand. These conditions make it particularly difficult for OEMs to accept the UAW’s demands or even find common grounds before September 14th, the expiration of the current contracts. UAW members have already authorized the strike if negotiations break down.

UAW’s Demands

Shawn Fain entered the 2023 bargaining round with a firm stance. UAW demands are very consequential for this year’s negotiations. The union is asking to drop off the tiered-wage system, changing OEMs’ utilization of temporary workers, an increase in salary based on the Cost of Living Allowance (COLA), extended pension plans regarding retirement, vacation time (possibly asking for 32-hour work weeks), and no plant closings. These demands are difficult for the automakers to meet.   However, the tenacity of these requests suggests the UAW will not leave the bargaining table empty handed for the next 4-year contract. As the Detroit 3 OEMs invest massively towards their electrification plans, the current situation is not offering the right perspective for automakers to consent to such demands.

The union is well aware of the consequences of electrification and the recent slowdown in vehicle demand is leading the OEMs to protect their financial results. Past studies have revealed that electrification could cost up to 35,000 of the 150,000 union members employed by Detroit 3 in case of a complete shift of the industry towards electric powertrains. This would be a significant loss of importance and power for the union. It explains the recent union communication denouncing the EPA proposal that would accelerate EV adoption between 2027 and 2032. Therefore, the timing favors strong negotiations as the UAW leaders don’t seem to have been moved by the profit sharing that all 3 OEMs have paid for the past year’s results (Ford paid $9,176, GM $12,750, and Stellantis $14,760.)

The union is playing for high stakes, and the possibility of a strike has been agreed upon by the union members if discussions break down by September 14. Strike assistance has been increased by $100 to $500 per week (starting on the 8th day of the strike). This is significant, but it still means a loss of salary comprised between 25% and 60% based on the worker’s seniority. The strike funds allocated by the UAW amounts to $825 million, which ultimately means the union could stand up to 12 weeks of strike, assuming it would be called simultaneously by all 3 automakers. A month’s strike could cost each manufacturer over $4 billion in revenue and would inevitably impact the US GDP.

The OEMs’ Perspective

The more favorable context from the 2019 UAW negotiations didn’t prevent a 40-day strike at 30 of the Detroit 3’s production sites. This time, automakers are more focused on protecting their margins. The hike in material and labor costs, and the high interest rates (cost of capital) are pointing in the direction of a temporary slowdown. In the meantime, electrification comes with a substantial price tag, accounting for a majority of R&D and manufacturing investments over the next 5 years for most OEMs. Ford recently explained that electrification had cost it part of its profits. This is a situation that the Detroit 3 are facing at different levels, but with the same problem of lengthy return on investments.

Recently, automakers have sent a strong signal on the necessity to cut costs through voluntary buyout plans for salaried workers. About 5,000 employees have left GM, 3,000 have left Ford and 2,500 at Stellantis. At Stellantis, another plan outlined cutting 3,500 hourly worker jobs and up to 31,000 employees. This move was rebuffed by the UAW. Electrification implies cost reduction to cope with higher investments and a mid to long-term return on its investments. As a result of the IRA (Inflation Reduction Act) plan, jobs will be preserved in the USA, but their nature will change. It considers job conversion shifting from vehicle drivetrain and component assembly to battery and electric powertrain assembly. Many of these jobs will land in new factories, sometimes joint ventures between OEMs and battery or component manufacturers, and potentially, in non-unionized plants.

Automakers have not entered the bargain empty handed. Stellantis has suspended the Belvidere plant operations with no new model allocations. GM and Ford product plans show shortened lifecycles for several ICE models, leading to early production volume cuts. New models for factory allocations could be part of the bargain. Faced with the risk of a strike, OEMs could make it bearable for dealers as the recent drop in demand have helped increase dealer inventories. Dealers may be able to handle the effects of a strike for up to 4 or 5 weeks and still be selling cars. Inventories average about 60 days of sales (over 90 for BEVs). A strike is not ideal for carmakers, but as negotiations progress, the industry is getting prepared.

Government’s Stance

The Biden administration remains neutral. Recently, President Biden met with Shawn Fain, who warned of the risk of a strike. Neutrality is hard to maintain as the current situation is partially a consequence of the government’s electrification policy. While the CO2 and emissions targets set up thru 2026 are achievable, new emissions reduction targets proposed by the EPA would increase the need to adopt BEVs by 66% between now and 2032. Both OEMs and the UAW have rejected this proposal.

The government may hold a major key to the bargain as it could ask the EPA to return to the drawing board. This would allow automakers to slow down conversion plans and preserve unionized jobs for the duration of the next contract. But there is a political risk as such move could lead to losing the support of those backing a more aggressive environmental agenda as President Biden enters the campaign trail for next year’s elections. On the other hand, softening future standards would win the support from unionized employees. They are particularly well represented in swing states (Michigan, Ohio and Wisconsin.) However, a slower adoption of EVs would mean a longer ramp-up for the new battery and EV factories, particularly those in traditionally Republican states.

The Urge to Cool Down

The bargain is making progress, but not sufficiently to exclude the risks of a strike. The industry is getting ready for September 15th. A simultaneous strike at the Detroit 3 OEMs for a 3-to-4-week period is highly likely at this point. The question becomes what this would mean for the tier suppliers, dealers, and other market participants relying on assembly line cadencing, components deliveries, and replacement parts. Is it a time for struggle to maintain revenues, or does it mean an opportunity to retool factories and revisit the supply chain?

Ducker Carlisle’s decades of automotive consulting experience and comprehensive expertise in auto and light truck manufacturing, electrification, aftersales, and parts benchmarking help automotive clients secure an advantage in a shifting global market. Learn more here.

Article Prepared By:

Leonard Ling, Senior Analyst – Automotive Knowledge Manager

Bertrand Rakoto, Director – Global Automotive Practice Leader

MEDIA CONTACT:

Amanda Smith

Senior Marketing Coordinator

asmith@ducker.com 248-644-0086

Battery Recycling Plays Major Role in Electric Vehicle Development

Battery Recycling Plays Major Role in Electrification of Vehicles

Battery recycling has a major role to play in the electrification of vehicles. For now, it remains at a pilot stage for most companies as its business model requires adjustments and scale.

Why Battery Recycling Has High Market Potential

2022 confirmed the spectacular growth of electric vehicles (battery electric + plug in hybrid) with more than 10 million units sold worldwide. As a result, demand for batteries surged with a 65% increase from 2021 to 2022 to 550 Gwh. The entire EV supply chain is therefore building production capacity that can meet such an exponentially growing demand. This market shift puts pressure on the supply of critical metals used in batteries – like nickel, cobalt, lithium and manganese. As they are recoverable resources, closed-loop battery recycling appears as a sustainable solution addressing material availability and battery end-of-life challenges.

Technological and Business Model Choices are Necessary to Make Battery Recycling Profitable

Cost remains the biggest barrier for now as end-of-life battery volumes are low. Mining is still cheaper than small-scale recycling. But according to projections, two levers can make recycling cost-competitive in the mid-term: metal recovery rate improvement and economies of scale. FEV Consulting expects that, by 2040, recycling costs per kg of battery will drop 36%, making the recoverable value superior and thus recycling profitable.

There are several approaches to battery recycling. Battery packs first need to be carefully dismantled. After discharge, packs are opened to get rid of cables, coolant liquids and other unwanted materials. Modules are then removed one by one under constant temperature control. Once dismantled, one option is crushing and shredding the modules to produce a powder containing all the target metals, called black mass. This black mass is then processed by hydrometallurgy, a series of bulk chemical treatments aimed at extracting the metals. The most common include sulfuric acid, sodium hydroxide and solvents.

Another method, called pyrometallurgy, uses heat to smelt dismantled waste batteries and separate the metals. Modules are first preheated at a low temperature (under 300°C) to safely let electrolytes evaporate. Then, a series of thermal reactions is performed at various temperatures to get rid of plastics and to make metals melt successively, creating alloy phases.

At the moment, the industry is still exploring both methods and hybrid processes to determine the most efficient one. Many factors play a role, like the amount of generated wastewater (hydro) vs. high energy usage (pyro). Moreover, there are many patented technical innovations that aim at improving the recycling process. For example, while Umicore is working on black mass pre-heating for removing impurities, Ascend Elements is developing a proprietary hydro-to-anode solution to yield active anode material at the end of the recycling process.

While process optimization is a significant driver for profitability, the economics of battery recycling are also affected by the input. Indeed, battery chemistries differ in the amount of metals they contain which, in turn, will determine profits. For now, most EV batteries use the NMC chemistry – including nickel and cobalt – but in the future, LFP batteries may become the norm. As they do not include nickel and cobalt, LFP´s future high penetration will pose a profitability challenge for recyclers. Cell design will affect recycling economics too: cell-to-chassis architecture will make dismantling more challenging while, in the long-term, solid-state batteries will require a change in the use of chemicals.

A Global Race to Catch Up with China

Among global economies, Europe and North America are ramping up their industry in a race to catch up with China, leading the world production of batteries with a 77% market share. In the European Union, the Net Zero Industry Act proposal aims to set a target of 90% of the Union´s battery demand to be met through local production by 2030. In the US, the Inflation Reduction Act, passed in August 2022, allocates billions of dollars to create a domestic EV supply chain.

No matter the method, China is the most mature recycling market because it has the highest BEV penetration. As end-of-life batteries are expected to represent 750,000 tons by 2025, the government is pushing national giants like CATL or Green Eco Manufacture to invest into standardized, high-capacity recycling facilities. Although the country is a leader across the whole supply chain, material scarcity is expected as demand booms, hence a strong focus on creating a circular ecosystem. China applies a vertically integrated model where companies complete all the steps in-house, from dismantling to new cell production.

The European market is the most dynamic, with many new plant announcements and joint ventures, pushed by a stringent regulatory framework. 50% of the battery´s weight must be recycled and it will increase to 65% by 2025. Companies like Northvolt or Umicore have set ambitious goals as the market is expected to grow 30% annually from 2022 to 2030. More than 10 recycling facilities are planned across Europe in the next five years.

In North America, the slower EV adoption makes the market a less dynamic one. But in the US, the government seeks to reduce the country´s dependency on foreign material supply, hence massive investments in the form of the IRA. New plants are announced and joint ventures are formed, like between Glencore and Electra in Canada.

Whether in Europe or in North America, players divide their activity between secondary plants that collect batteries and produce black mass and a main plant that further processes it into battery grade materials. Li- Cycle, a Canadian recycler, calls that the hub and spoke approach.

Battery recycling has a major role to play in the electrification of vehicles. For now, it remains at a pilot stage for most companies as its business model requires adjustments and scale. However, combined with booming EV sales in China, Europe and North America, the need for a more circular economy will make it an inevitable part of the EV supply chain.

MEDIA CONTACT:

Amanda Smith

Senior Marketing Coordinator

asmith@ducker.com 248-644-0086

European Aluminum Commissions Ducker Carlisle for Aluminum Content in Cars Study

European Aluminum Commissions Ducker Carlisle for Aluminum Content in Cars Study

Ducker has been providing EA with analyses of the Aluminum Content in Cars since 2012. The 2022 edition of  this study considers the market in its entirety and highlights the evolutions linked to the electrification of the car market.

Since 2012 DUCKER has been a strategic research partner to EUROPEAN ALUMINIUM ’s Automotive Transport group, providing comprehensive European Automotive Aluminum Content estimates, analysis, and forecasts Throughout the three previous editions 2012 2016 and 2019 the “Aluminum Content in Cars” study has evolved and been enhanced in scope, scale, and detail with the objective to continuously increase accuracy in measurement of aluminum content in vehicles being produced in Europe
In its 2022 edition, the study scope embraces the full car market including the electric car market in its entirety enabling to identify in which respect the profound transformation of the car
market toward electrification impacts the aluminum utilization and demand

This study includes a comprehensive, segmented, and detailed mapping of aluminum content in cars produced in Europe today, as well as growth forecasts of the aluminum content by 2030

MEDIA CONTACT:

Amanda Smith

Senior Marketing Coordinator

asmith@ducker.com 248-644-0086

Germany’s Veto on the Combustion Engine Ban in 2035 Comes at no Surprise

Germany’s Veto on the Combustion Engine Ban in 2035 Comes at no Surprise

Germany’s veto on the ban for internal combustion engines reopens the debate on selecting the appropriate technology for achieving carbon neutrality.

Without surprise, Germany, along with Italy, Poland, and Bulgaria’s support, vetoed the ban on internal combustion engines. This reopens the debate on selecting the appropriate technology for achieving carbon neutrality. However, the discussions will be easier now, without the perspective of having to unravel future regulations. It is becoming urgent for Europe to secure its industry’s future through a technology agnostic approach. Many countries have rushed to force consumers to buy electric vehicles without any consultation or conversion plan to create a supply chain in Europe. Germany’s decision to veto the ban came as rumors were circulating about potential decisions to shift the deadlines (i.e., pushing the ban from 2035 to 2040). In the meantime, the European Efficiency Directive was already stating that most energy related decisions were to be reviewed in February 2024, which means any current enactment would have had a limited duration if elements considered would be discussed less than a year later.

As a result of the veto, decisions made will leave the door open to internal combustion engine vehicles if they run entirely on carbon-neutral fuels. A ban on combustion engines in Europe would focus the industry on electric powertrain technologies to the detriment of R&D efforts towards other carbon-neutral technologies. This would ultimately confine European manufacturers to the EV market, although most European OEMs also serve markets such as Latin America and South-East Asia where electrification is not a priority in terms of mobility solutions.

Europe’s all-electric endeavor was a risky decision given the infrastructure, energy costs, and perspectives of material availability to supply a market of 16 million new vehicles annually that was supposed to ramp up on a 12-year period (2023 to 2035). Such a move would have likely shrunk the European market annual production volume or led to it being predominantly supplied by vehicles from China or North America. European governments have not yet shown a strong support to a European vertically integrated and domestic industry base to fulfill the local demand. Nor has it yet put tariff barriers to limit imports from productions coming from other regions of the world. On the opposite side, the US and the Inflation Reduction Act has led major OEMs to commit to investing in more production in North America, with enough potential to export to Europe. As a result, manufacturers are encouraged by Washington DC to produce electric vehicles locally and at the lowest possible cost, making them affordable to American consumers within a few years.

The combustion vehicles ban would inevitably impact production volumes due to materials and vehicles costs, leading to an additional increase in vehicle prices, and making them less affordable for European households. Establishing a new value chain to get better control on costs would take more than ten years. In terms of industrial investment, Europe’s unsteady, inconsistent, and stringent fiscal policy has made the market quite unattractive for several OEMs. Some like GM have left. The 35 factories planned for battery manufacturing also demonstrate a lack of consolidation, and the shyness of each investment, making it a fragmented production base.

Europe’s giga-factory projects (Source: Battery-News.De.)

Ultimately, the continuously evolving technology and the absence of dialogue with industry leaders are raising doubts about Europe’s capability to achieve their ambitious goals. Europe can look to repetitive failures (in 1996, 2001, and 2008) of the California Air Resources Board (CARB) that enacted unreachable targets then abandoned electrification altogether when reality showed the difficulty to achieve the targets, mostly for energy, financial, and technology reasons. Therefore, while it is important to be ambitious, it is equally important to be realistic to avoid failure.

The European situation is becoming more challenging due to targets causing doubt among industry, energy companies, and citizens. Decisions made by the European Commission and Parliament have driven a certain level of industrial fatigue, illustrated by manufacturers’ departure, and reduced investment in production capacities. This is a significant problem for Germany, a world leader in machinery and production tools. Germany’s choice is aimed at guaranteeing industrial jobs and ensuring access to automobiles for European citizens.  Italy’s support to Germany is more of a political stance, while Poland and Bulgaria’s backing of Germany’s decision is based on their strong industrial partnership with the European leader.

European regulators now have the opportunity to take a more cautious approach to carbon neutrality goals and consider a multi-energy strategy. The recent decision by Germany to take a step back is important to avoid losing credibility with global industry participants and investors.

At a turning point for many transformations, it is crucial to ask the right questions, and consider diversification in multiple solutions, sometimes beyond vehicle technology itself. The Japanese example is interesting as the country reduces the environmental impact of vehicles with an extensive development of its infrastructures to limit the daily needs of cars for commuting. If we could achieve automotive pollution control solely through adopting a single lithium-based technology, there would likely be a general craze for a solution that has long been obvious, and the best compromise would already be here.

Governments are necessary to enact, enable, and challenge the implementation of ambitious goals within the range of what technology and industries are capable of. But there are high industrial, social, and economic risks to steer regulations beyond technologies’ capabilities, a path that Germany avoided with its veto.

Article Prepared By:

Bertrand Rakoto, Senior Engagement Manager – Global Automotive Practice Leader at Ducker Carlisle

Leonard Ling, Senior Analyst – Automotive Knowledge Manager at Ducker Carlisle

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